GR5 Titanium Key-locking Inserts

Product Introduction

1. Materials:GR5 Titanium Alloy(Ti-6AL-4V)
2.Advantages: Lightweight, Corrosion Resistant, Non-Magnetic
3. Processing:CNC cutting, Milling, Thread rolling
4. Adaptation:Aerospace/Industrial/Military/Water Sports Equipment.
5. Thread size:M4-M24
6. Surface: Turning
7. MOQ:100pcs
8. Payment Terms:30% advance payment,balance payment before delivery
9. Delivery Time:10-15 days
10.Customizable:Length/Color

Advantage

1.Light Weight: About 43% lighter than stainless steel.
2.High Strength: About Grade 12.9 stainless steel.
3.Non-magnetic: Relative Magnetic Permeability μr = 1.001‌.
4.Anti-Corrosion: Drug resistance, excellent resistance to seawater.

Product specifications

About Our Threaded Inserts 

1. Threaded Inserts are standard available in titanium alloy and have 2 or 4 pre-assembled inserts according to the dimensions.  They have the characteristics of ultra-light and corrosion resistance.

. After installation of the inserts into the parent material the assembly is form-closed. 

3. Each threaded insert has its own installation tool kits. 


Threaded Inserts Function

1. They are used in aluminium alloys, light Materials, steel, and carbon fiber to increase the strength of the thread in these materials.

2. They can be used for thread repair, if the defected thread has to be replaced with the same nominal diameter. 



Why Choose Titanium for your Threaded Inserts?

1. Exceptional Strength-to-Weight Ratio

This is the "killer app" for titanium. It provides the strength of high-alloy steel but at roughly 45% of the weight.

  • Aerospace & Racing: In industries where "ounces equal pounds," titanium allows for high-torque thread reinforcement without the weight penalty of steel.

  • High Tensile Strength: Titanium Grade 5 (Ti-6Al-4V$) has a tensile strength often exceeding 130,000 psi.

2. Superior Galvanic Compatibility

When installing inserts into Carbon Fiber Reinforced Polymers (CFRP), steel and aluminum can cause a battery-like reaction that leads to rapid corrosion.

  • Electrically Neutral: Titanium is much closer to carbon on the galvanic scale, making it the safest choice for composite structures to prevent "locked-in" corrosion.

3. High Temperature Stability

Standard steel inserts can lose their temper or oxidize at high heat.

  • Heat Resistance: Titanium remains stable at operating temperatures where aluminum would soften and some steels would begin to scale. This makes them ideal for engine manifolds, turbine housings, or exhaust systems.

4. Total Corrosion Resistance

Titanium naturally forms a tenacious oxide film that is virtually "self-healing."

  • Immunity: It is almost entirely immune to corrosion from salt water, chlorides, and most organic acids.

5. Permanent Mechanical Locking

Like all key-locking inserts, the titanium version uses the four-key system to provide a physical barrier against rotation.

  • Anti-Vibration: Unlike "Heli-Coils" or wire inserts that rely on tension, the keys create a mechanical interference fit. It cannot be backed out by vibration, even in high-stress environments like aerospace engines or heavy machinery



Threaded Inserts Parameter

2KEY-LOCKING THREADED INSERTS HEAVY DUTY

NO

Internal thread(mm)

External thread(mm)

Length(mm)

1

M4X0.7mm

M8X1.25mm

8

2

M5X0.8mm

M10X1.25mm

10

4KEY-LOCKING THREADED INSERTS HEAVY DUTY

NO

Internal thread(mm)

External thread(mm)

Length(mm)

1

M6X1.0mm

M12X1.25mm

12

2

M8X1.25mm

M14X1.5mm

14

3

M8X1.0mm

M14X1.5mm

14

4

M10X1.5mm

M16X1.5mm

16

5

M10X1.25mm

M16X1.5mm

16

6

M12X1.75mm

M18X1.5mm

18

7

M12X1.25mm

M18X1.5mm

18

8

M14X2.0mm

M20X1.5mm

20

9

M14X1.5mm

M20X1.5mm

20

10

M16X2.0mm

M22X1.5mm

22

11

M16X1.5mm

M22X1.5mm

22

12

M18X1.5mm

M24X1.5mm

24

13

M20X2.5mm

M30X2.0mm

30

14

M20X1.5mm

M30X2.0mm

30

15

M22X1.5mm

M32X2.0mm

32

16

M24X3.0mm

M33X2.0mm

33

17

M24X2.0mm

M33X2.0mm

33


Installation Instructions

STEP 1-Drill the hole or drill out the old thread with a standard drill apply a chamfer if required.

STEP 2-Tap the new thread with a standard tap.

STEP 3-Install the threaded inserts by screwing it into the new thread. You can do this by hand, or by using the installation tool.  

STEP 4-For inserts, the installation tool is used to drive inserts in, double check if the inserts are still straight every time you hammer them in.  


Whether you are in Aerospace, Medical Device Manufacturing, or Subsea Engineering, our precision-engineered inserts ensure your assemblies stay secure under the most demanding conditions.




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